🌱 BIODIESEL – SUMMARY
🔹 What is Biodiesel?
Biodiesel is a renewable, biodegradable fuel made from vegetable oils, animal fats, or waste cooking oils.
It is produced by transesterification—a chemical reaction between oils/fats and an alcohol (usually methanol) in the presence of a catalyst.
Biodiesel can be used in diesel engines with little or no modification.
🔹 Production Process: Transesterification
Feedstock Preparation
Oils/fats are filtered and pre-treated to remove impurities and water.
Reaction with Alcohol & Catalyst
Vegetable oil or fat reacts with methanol and a catalyst (usually sodium hydroxide or potassium hydroxide).
Triglycerides are converted into fatty acid methyl esters (FAME) (biodiesel) and glycerol (by-product).
Separation
Biodiesel and glycerin separate by gravity or centrifuge.
Washing & Drying
Biodiesel is washed to remove residual catalyst, soap, and methanol.
Dried to meet quality standards.
🔹 Common Feedstocks
| Feedstock | Description |
|---|---|
| Vegetable oils (soybean, palm, sunflower, rapeseed) | Primary sources globally |
| Animal fats (tallow, lard) | Secondary sources |
| Waste cooking oils | Sustainable, cost-effective |
| Algae oils (emerging tech) | Potential high-yield source |
🔹 Advantages of Biodiesel
Renewable and reduces dependence on fossil fuels.
Biodegradable and non-toxic.
Lower emissions of particulates, carbon monoxide, and unburned hydrocarbons.
Can improve engine lubrication.
Compatible with existing diesel engines (B5, B20 blends common).
🔹 Challenges
Feedstock availability and cost.
Cold flow properties (can gel in low temperatures).
Storage stability.
Production scale-up and infrastructure.
🔹 Key Quality Standards
ASTM D6751 (USA)
EN 14214 (Europe)
IS 15607 (India)
🔹 By-products
Glycerin (Crude Glycerol): Used in pharmaceuticals, cosmetics, animal feed.
Soapstock: Sometimes generated during feedstock pretreatment.
🔹 Biodiesel Plant Equipment
Feedstock tanks and filters
Reactors (batch or continuous)
Methanol recovery system
Separation units (centrifuges, settlers)
Washing and drying units
Quality control lab
🔹 Market & Trends
Growing global demand due to environmental regulations.
Increasing use of waste oils and non-food feedstocks.
Advances in enzyme and heterogeneous catalysis for greener production.
Development of second- and third-generation biofuels (algae, biomass).
